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[[Image:Interior of ice bunker reefer.jpg|thumb|250px|right|The interior of a typical ice-bunker reefer from the [[1920s]]; the wood sheathing would give way to [[plywood]] within twenty years. Vents in the bunker at the end of the car, along with slots in the wood floor racks, allowed cool air to circulate around the contents during transit.]] | [[Image:Interior of ice bunker reefer.jpg|thumb|250px|right|The interior of a typical ice-bunker reefer from the [[1920s]]; the wood sheathing would give way to [[plywood]] within twenty years. Vents in the bunker at the end of the car, along with slots in the wood floor racks, allowed cool air to circulate around the contents during transit.]] | ||
| − | [[Detroit, Michigan|Detroit's]] [[William Davis]] patented a refrigerator car that employed metal racks to suspend the carcasses above a frozen mixture of ice and salt. He sold the design in 1868 to [[George Hammond]], a Detroit meat-packer, who built a set of cars to transport his products to Boston. The loads had the unfortunate tendency of swinging to one side when the car entered a curve at high speed, and the use of the units was discontinued after several derailments. Finally, in 1878, Swift hired engineer Andrew Chase to design a ventilated car that was well-insulated, and positioned the ice in a compartment at the top of the car, allowing the chilled air to flow naturally downward. The meat was packed tightly at the bottom of the car to keep the [[center of gravity]] low and to prevent the cargo from shifting. Chase's design proved to be a practical solution to providing temperature-controlled carriage of dressed meats, and allowed [[Swift and Company]] to ship their products all over the [[United States]] and internationally. | + | [[Detroit, Michigan|Detroit's]] [[William Davis]] patented a refrigerator car that employed metal racks to suspend the carcasses above a frozen mixture of ice and salt. He sold the design in 1868 to [[George Hammond (industrialist)|George Hammond]], a Detroit meat-packer, who built a set of cars to transport his products to Boston. The loads had the unfortunate tendency of swinging to one side when the car entered a curve at high speed, and the use of the units was discontinued after several derailments. Finally, in 1878, Swift hired engineer Andrew Chase to design a ventilated car that was well-insulated, and positioned the ice in a compartment at the top of the car, allowing the chilled air to flow naturally downward. The meat was packed tightly at the bottom of the car to keep the [[center of gravity]] low and to prevent the cargo from shifting. Chase's design proved to be a practical solution to providing temperature-controlled carriage of dressed meats, and allowed [[Swift and Company]] to ship their products all over the [[United States]] and internationally. |
Swift's attempts to sell Chase's design to the major railroads were unanimously rebuffed, as the companies feared that they would jeopardize their considerable investments in [[Stock car (rail)|stock cars]], animal pens, and feedlots if refrigerated meat transport gained wide acceptance. In response, Swift financed the initial production run on his own, then — when the [[United States|American]] roads refused his business — he contracted with the GTR (a railroad that derived little income from transporting live cattle) to haul the cars into [[Michigan]] and then eastward through [[Canada]]. In [[1880]], the '''Peninsular Car Company''' (subsequently purchased by ACF) delivered to Swift the first of these units, and the Swift Refrigerator Line (SRL) was created. Within a year the Line’s roster had risen to nearly 200 units, and Swift was transporting an average of 3,000 carcasses a week to [[Boston, Massachusetts]]. Competing firms such as [[Armour and Company]] quickly followed suit. By [[1920]] the SRL owned and operated 7,000 of the ice-cooled rail cars; the [[General American Transportation Corporation]] would assume ownership of the line in [[1930]]. | Swift's attempts to sell Chase's design to the major railroads were unanimously rebuffed, as the companies feared that they would jeopardize their considerable investments in [[Stock car (rail)|stock cars]], animal pens, and feedlots if refrigerated meat transport gained wide acceptance. In response, Swift financed the initial production run on his own, then — when the [[United States|American]] roads refused his business — he contracted with the GTR (a railroad that derived little income from transporting live cattle) to haul the cars into [[Michigan]] and then eastward through [[Canada]]. In [[1880]], the '''Peninsular Car Company''' (subsequently purchased by ACF) delivered to Swift the first of these units, and the Swift Refrigerator Line (SRL) was created. Within a year the Line’s roster had risen to nearly 200 units, and Swift was transporting an average of 3,000 carcasses a week to [[Boston, Massachusetts]]. Competing firms such as [[Armour and Company]] quickly followed suit. By [[1920]] the SRL owned and operated 7,000 of the ice-cooled rail cars; the [[General American Transportation Corporation]] would assume ownership of the line in [[1930]]. | ||
Revision as of 22:09, 13 August 2006
A refrigerator car (or "reefer") is a refrigerated boxcar, a piece of railroad rolling stock designed to carry perishable freight at specific temperatures. Refrigerator cars differ from simple insulated boxcars and ventilated boxcars (commonly used for transporting fruit), neither of which are fitted with cooling apparatus. Reefers can be ice-cooled, come equipped with any one of a variety of mechanical refrigeration systems, or utilize carbon dioxide (either as dry ice, or in liquid form) as a cooling agent. Milk cars (and other types of "express" reefers) may or may not include a cooling system, but are equipped with high-speed wheelsets and other modifications that allow them to travel with passenger trains.
Reefer applications can be divided into four broad groups: 1) dairy and poultry producers require refrigeration and special interior racks; 2) fruit and vegetable reefers tend to see seasonal use, and are generally used for long-distance shipping (for some shipments, only ventilation is necessary to remove the heat in transit created by the ripening process); 3) manufactured foods (such as canned goods and candy) as well as beer and wine do not require refrigeration, but do need the protection of an insulated car; and 4) meat reefers come equipped with specialized beef rails for handling sides of meat, and brine-tank refrigeration to provide lower temperatures (most of these units are either owned or leased by meat packing firms).
History
Background
Following the end of the American Civil War, Chicago, Illinois emerged as a major railway center for the distribution of livestock raised on the Great Plains to Eastern markets. Getting the animals to market required herds to be driven distances of up to 1,200 miles (2,000 km) to railheads in Kansas City, Missouri, whereupon they were loaded into specialized stock cars and transported live ("on-the-hoof") to regional processing centers. Driving cattle across the plains also led to tremendous weight loss, and a number of animals were typically lost along the way.
Upon arrival at the local processing facility, livestock were either slaughtered by wholesalers and delivered fresh to nearby butcher shops for retail sale, smoked, or packed for shipment in barrels of salt. Certain costly inefficiencies were inherent in the process of transporting live animals by rail, particularly the fact that about sixty percent of the animal's mass is inedible. The death of animals weakened by the long drive further increased the per-unit shipping cost. Meat packer Gustavus Swift began looking for a way to ship dressed meats from his packing plant in Chicago to the East.
Early attempts at refrigerated transport
A number of attempts were made during the mid-1800s to ship agricultural products via rail car. As early as 1842, the Western Railroad of Massachusetts was reported in the June 15 edition of the Boston Traveler to be experimenting with innovative freight car designs capable of carrying all types of perishable goods without spoilage. The first refrigerated boxcar entered service in June 1851, on the Northern Railroad of New York (or NRNY, which later became part of the Rutland Railroad). This "icebox on wheels" was a limited success in that it was only able to function in cold weather. That same year, the Ogdensburg & Lake Champlain Railroad (O&LC) began shipping butter to Boston in purpose-built freight cars, utilizing ice to cool the contents.
The first consignment of dressed beef to ever leave the Chicago stockyards did so in 1857, and was carried in ordinary boxcars retrofitted with bins filled with ice. Placing the meat directly against ice resulted in discoloration and affected the taste, however, and therefore proved to be impractical. During the same period Swift experimented by moving cut meat using a string of ten boxcars which ran with their doors removed, and made a few test shipments to New York during the winter months over the Grand Trunk Railway (GTR). The method proved to too limited to be practical.
Detroit's William Davis patented a refrigerator car that employed metal racks to suspend the carcasses above a frozen mixture of ice and salt. He sold the design in 1868 to George Hammond, a Detroit meat-packer, who built a set of cars to transport his products to Boston. The loads had the unfortunate tendency of swinging to one side when the car entered a curve at high speed, and the use of the units was discontinued after several derailments. Finally, in 1878, Swift hired engineer Andrew Chase to design a ventilated car that was well-insulated, and positioned the ice in a compartment at the top of the car, allowing the chilled air to flow naturally downward. The meat was packed tightly at the bottom of the car to keep the center of gravity low and to prevent the cargo from shifting. Chase's design proved to be a practical solution to providing temperature-controlled carriage of dressed meats, and allowed Swift and Company to ship their products all over the United States and internationally.
Swift's attempts to sell Chase's design to the major railroads were unanimously rebuffed, as the companies feared that they would jeopardize their considerable investments in stock cars, animal pens, and feedlots if refrigerated meat transport gained wide acceptance. In response, Swift financed the initial production run on his own, then — when the American roads refused his business — he contracted with the GTR (a railroad that derived little income from transporting live cattle) to haul the cars into Michigan and then eastward through Canada. In 1880, the Peninsular Car Company (subsequently purchased by ACF) delivered to Swift the first of these units, and the Swift Refrigerator Line (SRL) was created. Within a year the Line’s roster had risen to nearly 200 units, and Swift was transporting an average of 3,000 carcasses a week to Boston, Massachusetts. Competing firms such as Armour and Company quickly followed suit. By 1920 the SRL owned and operated 7,000 of the ice-cooled rail cars; the General American Transportation Corporation would assume ownership of the line in 1930.
Live cattle and dressed beef deliveries to New York (short tons):
| (Stock Cars) | (Refrigerator Cars) | |
| Year | Live Cattle | Dressed Beef |
| 1882 | 366,487 | 2,633 |
| 1883 | 392,095 | 16,365 |
| 1884 | 328,220 | 34,956 |
| 1885 | 337,820 | 53,344 |
| 1886 | 280,184 | 69,769 |
The subject cars travelled on the Erie, Lackawanna, New York Central, and Pennsylvania railroads.
Source: Railway Review, January 29, 1887, p. 62.
19th Century American Refrigerator Cars:
| Year | Private Lines | Railroads | Total |
| 1880 | 1,000 est. | 310 | 1,310 est. |
| 1885 | 5,010 est. | 990 | 6,000 est. |
| 1890 | 15,000 est. | 8,570 | 23,570 est. |
| 1895 | 21,000 est | 7,040 | 28,040 est. |
| 1900 | 54,000 est. | 14,500 | 68,500 est. |
Source: Poor's Manual of Railroads and ICC and U.S. Census reports.
The "Ice Age"
The use of ice to refrigerate and thus preserve food dates back to prehistoric times. Through the ages, the seasonal harvesting of snow and ice was a regular practice of many ancient cultures: China, Greece, and Rome (to name a few) all stored ice and snow in caves or dugouts lined with straw or other insulating materials. Rationing of the ice allowed the preservation of foods over the hot periods, a practice that was successfully employed for centuries.
For most of the 1800s, natural ice (harvested from ponds and lakes) was used to supply the various refrigerator car lines. At high altitudes or northern latitudes, one-foot tanks were often filled with water and allowed to freeze. Ice was typically cut into blocks during the winter months and stored in insulated warehouses for use during the rest of the year, where sawdust and hay was packed around the ice blocks to provide additional thermal protection. A late-19th century model wood-bodied reefer required re-icing every 250 to 400 miles.
By the turn of the century, artificially-produced ice became more common. The PFE, for example, maintained 7 natural harvesting facilities, and operated 18 artificial ice plants. Their largest plant (located in Roseville, California) produced 1,200 short tons of ice each day; Roseville’s docks could accommodate up to 254 cars at a time. At the industry’s peak, 13 million short tons of ice was produced for refrigerator car use every year.
Men harvest ice on Michigan's Lake Saint Clair, circa 1905. The ice would be cut into blocks and hauled by wagon to a specially-designed cold storage warehouse, and held until needed.
Ice blocks (also called "cakes") are manually placed into reefers from a covered icing dock. Each block weighed between 200 and 400 pounds; crushed ice was typically used for meat cars.
- GM&O Refrigerator.jpg
An early version of a field icing car loads a Merchants Despatch Transportation Co. reefer (bearing the herald of the GM&O) in Norfolk, Virginia on April 19, 1955.
- Mechanical Ice Loader.jpg
The "business end" of a mechanical ice loading system services a line of Pacific Fruit Express refrigerator cars. Each car will require approximately 5½ short tons (5 metric tons) of ice.
The typical service cycle for an ice-cooled produce reefer (generally handled as a part of a block of cars):
- The cars were cleaned with hot water or steam.
- Depending on the cargo, the cars might have undergone 4 hours of "pre-cooling" prior to loading, which entailed blowing in cold air through one ice hatch and allowing the warmer air to be expelled through the other hatches. The practice (which dates back almost to the inception of the refrigerator car) saved ice and resulted in fresher cargo.
- The cars' ice bunkers were filled, either manually from an icing dock, via mechanical loading equipment, or (in locations where demand for ice was sporadic) using specially-designed field icing cars.
- The cars were delivered to the shipper for loading, and the ice was topped-off.
- Depending on the cargo and destination, the cars may have been fumigated.
- The train would depart for the eastern markets.
- The cars were re-iced in transit approximately once a day.
- Upon reaching their destination, the cars were unloaded.
- If in demand, the cars would be returned to their point-of-origin empty; if not in demand, the cars would be cleaned and (if possible) used for a dry shipment.
- Tiffany RRG 1877.jpg
This engraving of Tiffany’s original "Summer and Winter Car" appeared in the Railroad Gazette just before Joel Tiffany received his refrigerator car patent in July, 1877. Tiffany's design mounted the ice tank in a clerestory atop the car's roof, and relied on a train's motion to circulate cool air throughout the cargo space.
- Reefers-shorty-Armour-Kansas-City-3891-Pullman.jpg
A Pullman-built "shorty" reefer bears the Armour Packing Co. · Kansas City logo, circa 1885. The name of the "patentee" was displayed on the car's exterior, a practice intended to "...impress the shipper and intimidate the competition...," even though most patents covered trivial or already-established design concepts.
- Reefers-shorty-ATSF-CM-type-1898-cyc ACF builders photo.jpg
A rare double-door refrigerator car utilized the "Hanrahan System of Automatic Refrigeration" as built by ACF, circa 1898. The car had a single, centrally-located ice bunker which was said to offer better cold air distribution. The two segregated cold rooms were well-suited for less-than-carload (LCL) shipments.
A pre-1911 "shorty" reefer bears an advertisement for Anheuser-Busch's Malt Nutrine tonic. The use of similar "billboard" advertising on freight cars was banned by the Interstate Commerce Commission in 1937, and thereafter cars so decorated could no longer be accepted for interchange between roads.
Refrigerator cars required effective insulation to protect their delicate contents from temperature extremes. "Hairfelt" derived from compressed cattle fur, sandwiched into the floor and walls of the car, was inexpensive but flawed — over its three- to four-year service life it would decay, rotting out the car's wooden partitions and tainting the cargo with a foul odor in the process. The relatively higher cost of other less sensitive materials such as "Linofelt" (woven from flax fibers) or cork prevented their widespread adoption. Synthetic materials such as fiberglass and polystyrene, both introduced after World War II, offered the most cost-effective and practical solution.
Mechanical refrigeration
In the latter half of the 20th century mechanical refrigeration began to replace ice-based systems. The mechanical refrigeration units proved their worth in replacing the "armies" of personnel that were no longer needed to re-ice the cars periodically. In the 1960s the "plug" door was introduced as an option that provided a larger opening to better facilitate loading and unloading of cargo. These tight-fitting doors were better insulated and could therefore maintain a more even temperature inside the car. By the mid-1970s those few ice bunker cars that were still active were relegated to "top-ice" service wherein crushed ice was applied on top of the commodity itself once loaded.
- Cutaway PFE mechanical.jpg
A cutaway illustration of a conventional mechanical refrigerator car, which typically contains in excess of 800 moving parts.
A modern refrigerator car: note the grill at the lower right (the car's "A" end) where the mechanical refrigeration unit is housed.
- ARMN 110386 detail photo by JS Rybak @ Clarke Ontario Canada April 2005.jpg
State-of-the-art mechanical refrigerator car designs place the removable, end-mounted refrigeration unit outside of the freight compartment in order to facilitate access for servicing or replacement.
- Amtk74049.jpg
A modern mechanical refrigerator car, outfitted for high-speed service, bears the colors and markings of Amtrak Express, Amtrak's freight and shipping service.
Cryogenic refrigeration
The Topeka, Kansas shops of the Santa Fe Railway built five experimental refrigerator cars employing liquid nitrogen as the cooling agent in 1965. A fine mist of liquified nitrogen was released throughout the car if the temperature rose above a pre-determined level. Each car carried 3,000 pounds (1,360 kg) of refrigerant and could maintain a temperature of minus 20 degrees Fahrenheit (−30 °C).
During the 1990s, a few railcar manufacturers experimented with the use of liquid carbon dioxide (CO2) as a cooling agent. The move was in response to rising fuel costs, and was an attempt to eliminate the standard mechanical refrigeration systems that required periodic maintenance. The CO2 system can keep the car's load frozen solid for periods as long as 14 to 16 days, if necessary. Several hundred "cryogenic" refrigerator cars were placed into service transporting frozen foodstuffs, though they failed to gain wide acceptance (due, in part, to the steadily-rising cost of liquid carbon dioxide). Since cryogenic refrigeration is a proven technology and environmentally friendly, the rising price of fuel and the increased availability of carbon dioxide from Kyoto Protocol-induced capturing techniques may lead to a resurgence in cryogenic railcar usage.
Cryo-Trans, Inc. (founded in 1985) has since dedicated 200 of its refrigerated cars to wine transportation service.
Experimentation
Aluminum and stainless steel
In 1946, the Pacific Fruit Express procured from the Consolidated Steel Corporation of Wilmington, California two 40-foot aluminum-bodied ventilator refrigerator cars, in order to compare the durability of the lightweight alloy versus that of steel. It was hoped that weight savings (the units weighed almost 10,000 pounds less than a like-sized all-steel car) and better corrosion resistance would offset the higher initial cost. One of the aluminum car bodies was manufactured by Alcoa (PFE #44739), while the other was built by the Reynolds Aluminum Company (PFE #45698).
The cars (which were outfitted with state-of-the-art fiberglass insulation and fans driven by the car's axles for internal air circulation) traveled throughout the Southern Pacific and Union Pacific systems, where they were displayed to promote PFE's post-World War II modernization efforts. Though both units remained in service over 15 years (#45698 was destroyed in a wreck in May, 1962, while #44739 was scrapped in 1966), no additional aluminum reefers were ever constructed, cost being the likely reason.
Also in 1946, the Consolidated Steel delivered the world's only reefer to have a stainless steel car body to the Santa Fe Refrigerator Despatch. The 40-foot car was equipped with convertible ice bunkers, side ventilation ducts, and axle-driven circulation fans. It was thought that stainless steel would better resist the corrosive deterioration resulting from salting the ice. The one-of-a-kind unit entered service as #13000, but was subsequently redesignated as #1300. That number conflicted with a Santa Fe passenger car, and was given #4150 in 1955.
#4150 spent most of its life in express service. Cost was cited as the reason no additional units were ever ordered. The car was dismantled at Clovis, New Mexico in February, 1964.
"Depression Baby"
During the 1930s, the North American Car Company produced a one-of-a-kind, four-wheeled ice bunker reefer intended to serve the needs of specialized shippers who did not generate sufficient product to fill a full-sized refrigerator car. NADX #10000 was a 22-foot-long, all-steel car that resembled the forty-and-eights used in Europe during World War I. The prototype weighed in at 13½ tons and was outfitted with a 1,500-pound ice bunker at each end. The car was leased to Hormel and saw service between Chicago, Illinois and the southern United States. However, the concept failed to gain acceptance with the big eastern railroads and therefore no additional units were built.
Dry ice
The SFRD briefly experimented with dry ice as a cooling agent in 1931. The compound was readily-available and seemed like an ideal replacement for frozen water. Dry ice melts at minus 109 degrees Fahrenheit (versus 32 degrees above zero for conventional ice) and was twice as effective thermodynamically. Overall weight was reduced as the need for brine and water was eliminated.
While the higher cost of dry ice was certainly a drawback, logistical issues in loading long lines of cars efficiently prevented it from gaining acceptance over conventional ice. Worst of all, it was found that dry ice can adversely affect the color and flavor of certain foods if placed in too close a proximity to them.
Hopper cars
In 1969, the Burlington Northern Railroad ordered a number of modified covered hopper cars from American Car and Foundry for transporting perishable food in bulk. The 55-foot-long cars were blanketed with a layer of insulation, were equipped with roof hatches for loading, and had centerflow openings along the bottom to allow for fast discharge of the contents. A mechanical refrigeration unit was installed at each end of the car, where sheet metal ducting forced the cool air into the cargo compartments.
The units, which were rated at 100 short tons load carrying capacity (more than twice that provided by the largest conventional refrigerator car of the day) were obviously economical to load and unload, as no secondary packaging was required. Apples, carrots, onions, and potatoes were transported in this manner with some success. Oranges, on the other hand, tended to burst under their own weight, even after wooden baffles were installed to better distribute the load.
The Santa Fe Railway leased 100 of the hoppers from ACF, and in April, 1972 purchased 100 new units. The cars' irregular, orange-colored outer surface (though darker in shade than the standard AT&SF yellow-orange used on reefers) tended to collect dirt easily, and proved difficult to clean as well. Santa Fe eventually relegated the cars to more typical, non-refrigerated applications.
Timeline
- 1842: The Western Railroad of Massachusetts experiments with innovative freight car designs capable of carrying all types of perishable goods without spoilage.
- 1851: The first refrigerated boxcar enters service on the Northern Railroad of New York.
- 1857: The first consignment of refrigerated, dressed beef travels from Chicago stockyards to the East Coast in ordinary box cars packed with ice.
- 1866: Horticulturist Parker Earle ships strawberries in iced boxes by rail from southern Illinois to Chicago on the Illinois Central Railroad.
- 1868: William Davis of Detroit, Michigan develops a refrigerator car cooled by a frozen ice-salt mixture, and patents it in the U.S. The patent is subsequently sold to George Hammond, a local meat packer who goes on to amass a fortune in refrigerated shipping.
- 1876: German engineer Carl von Linde develops one of the first mechanical refrigeration systems.
- 1878: Gustavus Swift (along with engineer Andrew Chase) develops the first practical ice-cooled railcar; soon thereafter, Swift forms the Swift Refrigerator Line (SRL), the world's first.
- 1880: The first patent for a mechanically-refrigerated railcar issued in the United States is granted to Charles William Cooper.
- 1884: The Santa Fe Refrigerator Despatch (SFRD) is established as a subsidiary of the Atchison, Topeka and Santa Fe Railway to carry perishable commodities.
- 1885: Berries from Norfolk, Virginia are shipped by refrigerator car to New York.
- 1887 Parker Earle joined F.A. Thomas of Chicago in the fruit shipping business. The company owned 60 ice-cooled railcars by 1888, and 600 by 1891.
- 1888: Armour & Co. ships beef from Chicago to Florida in a car cooled by ethyl chloride-compression machinery. Florida oranges are shipped to New York under refrigeration for the first time.
- 1889: The first cooled shipment of deciduous fruit from California is sold on the New York market.
- 1898: Russia's first refrigerator cars enter service. The country's inventory will reach 1,900 by 1908, grow to 3,000 just two years later, and top out at approximately 5,900 by 1916. The cars were utilized mainly for transporting butter from Siberia to the Baltic Sea (a 12-day journey).
- 1899: Refrigerated fruit traffic within the U.S. reaches 90,000 short tons per year; Transport from California to NY averaged 12 days in 1900.
- 1901: Carl von Linde equips a Russian train with a mobile, central mechanical refrigeration plant to distribute cooling to cars carrying perishable goods; similar systems will be used in Russia as late as 1975.
- 1905: U.S. traffic in refrigerated fruit reaches 430,000 short tons. As refrigerator car designs become standardized, the practice of indicating the "patentee" on the sides is discontinued.
- 1907: The Pacific Fruit Express begins operations with more than 6,000 refrigerated cars, transporting fruit and vegetables across the United States from Western producers to Eastern consumers. U.S. traffic in refrigerated fruit hits 600,000 short tons.
- 1913: The number of thermally-insulated railcars (most of which were cooled by ice) in the U.S. tops 100,000.
- 1920: The Fruit Growers Express (or FGE, a former subsidiary of the Armour Refrigerator Line) is formed using 4,280 reefers acquired from Armour & Co.
- 1923: FGE and the Great Northern Railway for the Western Fruit Express (WFE) in order to compete with the Pacific Fruit Express and Santa Fe Refrigerator Despatch in the West.
- 1925–1930: Mechanically-refrigerated trucks enter service and gain public acceptance, particularly for the delivery of milk and ice cream.
- 1926: The FGE expands its service into the Pacific Northwest and the Midwest through the WFE and the Burlington Refrigerator Express Company (BREX), its other partly-owned subsidiary. FGE purchases 2,676 reefers from the Pennsylvania Railroad.
- 1928: The FGE forms the National Car Company as a subsidiary to service the meat transportation market; customers include Kahns, Oscar Mayer, and Rath.
- 1930: The number of refrigerator cars in the United States reaches its maximum of approximately 183,000 units.
- 1931: The SFRD reconfigures 7 reefers to utilize dry ice as a cooling agent.
- 1936: The first all-steel reefers enter service.
- 1937: The Interstate Commerce Commission bans "billboard" type advertisements on railroad cars.
- 1946: Two experimental aluminum-body refrigerator cars enter service on the PFE; an experimental reefer with a stainless-steel body is built for the SFRD.
- 1950: The U.S. refrigerator car roster drops to 127,200.
- 1957: The last ice bunker refrigerator cars are built.
- 1958: The first mechanical reefers (utilizing diesel-powered refrigeration units) enter revenue service.
- 1960s: The flush, "plug" style sliding door is introduced as an option that provides a larger door to ease loading and unloading of certain commodities. The tight-fitting doors are better insulated and allow a car's interior to be maintained at a more even temperature.
- 1969: ACF constructs a number of experimental center flow hopper cars which incorporate mechanical cooling systems and insulated cargo cells; the units are intended for shipment of bulk perishables.
- 1971: The last ice-cooled reefers are retired from service.
- 1980: The U.S. refrigerator car roster drops to 80,000.
- 1990s: The first cryogenically-cooled reefers enter service.
- 2001: The number of refrigerator cars in the United States "bottoms out" at approximately 8,000.
- 2005: The number of reefers in the United States climbs to approximately 25,000, the result of significant new refrigerator car orders.
Specialized applications
Express service
Standard refrigerated transport is often utilized for good with less than 14 days of refrigerated "shelf life": avocados, cut flowers, green leafy vegetables, lettuce, mangos, meat products, mushrooms, peaches and nectarines, pineapples and papayas, sweet cherries, and tomatoes. "Express" reefers are typically employed in the transport of special perishables: commodities with a refrigerated shelf life of less than 7 days such as human blood, fish, green onions, milk, strawberries, and certain pharmaceuticals.
The earliest express-service refrigerator cars entered service around 1890, shortly after the first express train routes were established in North America. The cars did not, however, come into general use until the early 20th century. Most units designed for express service are larger than their standard counterparts, and are typically constructed more along the lines of baggage cars than freight equipment. Cars must be equipped with speed-rated trucks and brakes, and — if they are to be run ahead of the passenger car consist — must also incorporate an air line for pneumatic braking, a communication signal air line, and a steam line for train heating. Express units were typically painted in passenger car colors, such as Pullman green.
The first purpose-built express reefer emerged from the Erie Railroad's Susquehanna Shops on August 1, 1886. By 1927, some 2,218 express cars traveled over America's rails; three years later, that number had grown to 3,264. In 1940, private rail lines began to build and operate their own reefers, the Railway Express Agency (REA) being by far the largest. In 1948, the REA roster (which would continue to expand into the 1950s) numbered approximately 1,800 cars, many of which were World War II "troop sleepers" modified for express refrigerated transport. By 1965, due to an industry-wide decline in refrigerated rail traffic, many express reefers were found in lease service to railroad companies for use as bulk mail carriers.
Intermodal
For many years, virtually all of the perishable traffic in the United States belonged to the railroads. But while the railroads were subject to government regulation regarding shipping rates, trucking companies could set their own rate for hauling agricultural products, giving them a competitive edge. In March 1979, the ICC exempted rail transportation of fresh fruits and vegetables from all economic regulation.
Once the "Agricultural Exemption Clause" was removed from the Interstate Commerce Act, railroad companies began aggressively pursuing trailer-on-flatcar (TOFC) business (a form of intermodal freight transport) for refrigerated trailers. Taking this strategy one step further, a number of carriers (including the PFE and SFRD) purchased their own refrigerated trailers in order to compete directly with interstate trucking concerns.
The final chapter has not, as many industry insiders have predicted, been written for the refrigerator car in America. The dawn of the 21st century has seen the first significant reefer orders since the early 1970s.
Tropicana "Juice Train"
In 1970, Tropicana orange juice was shipped in bulk via insulated boxcars in one weekly round-trip from Florida to Kearny, New Jersey. By the following year, the company was operating two 60-car unit trains a week, each carrying around 1 million U.S. gallons (4 million liters) of juice. On June 7, 1971 the "Great White Juice Train" (the first unit train in the food industry, consisting of 150 one hundred short ton insulated boxcars fabricated in the Alexandria, Virginia shops of Fruit Growers Express) commenced service over the 1,250-mile (2,000-kilometer) route. An additional 100 cars were soon incorporated into the fleet, and small mechanical refrigeration units were installed to keep temperatures constant on hot days. Tropicana saved $40 million in fuel costs alone during the first ten years in operation.
AAR classificatons
| Class | Description | Class | Description |
|---|---|---|---|
| RA | Brine-tank ice bunkers | RPB | Mechanical refrigerator with electro-mechanical axle drive |
| RAM | Brine-tank ice bunkers with beef rails | RPL | Mechanical refrigerator with loading devices |
| RAMH | Brine-tank with beef rails and heaters | RPM | Mechanical refrigerator with beef rails |
| RB | No ice bunkers — heavy insulation | RS | Bunker refrigerator — common ice bunker car |
| RBL | No ice bunkers and loading devices | RSB | Bunker refrigerator — air fans and loading devices |
| RBH | No ice bunkers — gas heaters | RSM | Bunker refrigerator with beef rails |
| RBLH | No ice bunkers — loading devices and heaters | RSMH | Bunker refrigerator with beef rails and heaters |
| RCD | Solid carbon-dioxide refrigerator | RSTC | Bunker refrigerator — electric air fans |
| RLO | Special car type — permanently-enclosed (covered hopper type) | RSTM | Bunker refrigerator — electric air fans and beef rails |
| RP | Mechanical refrigerator |
Note: Class B refrigerator cars are those designed for passenger service; insulated boxcars are designated Class L.
Source: The Great Yellow Fleet, p. 126.
References
- Boyle, Elizabeth and Rodolfo Estrada (1994) "Development of the U.S. Meat Industry" — Kansas State University Department of Animal Sciences and Industry.
- Hendrickson, Richard and Richard E. Scholz. (1986). "Reefer car 13000: a postmortem." The Santa Fé Route IV (2) 8.
- Hendrickson, Richard H. (1998). Santa Fe Railway Painting and Lettering Guide for Model Railroaders, Volume 1: Rolling Stock. The Santa Fe Railway Historical and Modeling Society, Inc., Highlands Ranch, CO.
- Kutner, Jon Jr. "Swift and Company" — The Handbook of Texas Online.
- Pearce, Bill. (2005). "Express Reefer from troop sleeper in N." Model Railroader 72 (12) 62–65.
- Reefer Operations on Model Railroads with an emphasis on the ATSF April 15, 2005 article at The Santa Fe Railway Historical & Modeling Society official website — accessed on November 7, 2005.
- Swift & Company (1920) The Meat Packing Industry in America. Swift & Company, Chicago, Illinois.
- Thompson, Anthony W. et al. (1992). Pacific Fruit Express. Signature Press, Wilton, CA. ISBN 1-930013-03-5.
- White, John H. (1986). The Great Yellow Fleet. Golden West Books, San Marino, CA. ISBN 0-87095-091-6.
- White, Jr., John H. (1993). The American Railroad Freight Car. The Johns Hopkins University Press, Baltimore, Maryland. ISBN 0-8018-5236-6.
See also
External links
- Atchison, Topeka, & Santa Fe Railway #21335 — photo and short history of a steel-sheathed "billboard" car.
- "Coast to Coast" article by Richard Hendrickson at the Pacific Southwest Railway Museum official website.
- Fruit Growers Express Company #35832 — photos and short history of an example of the wooden ice-type "reefers" commonly placed in service between 1920 and 1940.
- Fruit Growers Express Company #56415 — photos and short history of an example of the wooden ice-type "reefers" used in the first half of the 20th century for shipping produce.
- Pacific Fruit Express Company #11207 — photo and short history of one of the last ice-type refrigerator cars built.
- Pacific Fruit Express Company #300010 — photo and short history of one of the first mechanical-type refrigerator cars built.
- Pacific Fruit Express photo gallery at the Union Pacific Railroad official website.
- Container Service Co. official website; contains pictures of cryogenic railcars and ocean freight containers.
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