Difference between revisions of "AY Honors/Welding/Answer Key"

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< AY Honors‎ | WeldingAY Honors/Welding/Answer Key
 
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{{honor_header|3|1978|Vocational|General Conference}}
+
{{HonorSubpage}}
  
−
==(Instructor Required) ==
+
<!--{{Honor Master|honor={{#titleparts:{{PAGENAME}}|1|3}}|master=Technician}}-->
−
==1. Identify all parts of the following: ==
+
<section begin="Body" />
−
===a. Welding and cutting torches ===
 
  
−
===b. Oxygen and acetylene gauges and their differences ===
+
<noinclude><translate></noinclude>
−
===c. Oxygen and acetylene hoses and their differences ===
+
==Qualified welding instructor required.== <!--T:190-->
−
Oxygen hoses are green. Acetylene hoses are red.
+
The Welding Honor is perhaps of all the AY honors, the one with the greatest potential to cause injury. If done wrong you can also create unsafe equipment (see requirement note at end) '''''Do not attempt to teach yourself how to weld.''''' An experienced instructor is absolutely required for this honor.
 +
<noinclude></translate></noinclude>
  
−
===d. Oxygen and acetylene tanks and their differences ===
+
{{ansreq|page={{#titleparts:{{PAGENAME}}|2|1}}|num=1}}
−
==2. Explain the safe working pressures of oxygen and acetylene, as per your instruc­tor's directions, for various procedures. ==
+
<noinclude><translate><!--T:160-->
−
==3. While blindfolded, demonstrate ability to hook up an entire oxyacetylene kit, including tanks, gauges, hoses, and torches, and light the same.** ==
+
</noinclude>
−
==4. As per your instructor's directions, weld two mild steel test plates (1/8 inch x 1 inch x 8 inches) (0.3 cm x 2.5 cm x 20.3 cm) in horizontal, and vertical positions.==
+
<!-- 1. Successfully complete a minimum of three hours of classroom instruction.* -->
−
==5. Use a cutting torch and demonstrate your skill by making one 12 inches (30.5 cm) straight-line cut, one circle cut of at least 3 inches (7.6 cm) in diameter and one 3 inch (7.6 cm) star cut. The cuts are to be made on mild steel plate at least 1/4 inch (0.6 cm) thick. ==
 
−
==6. Demonstrate your ability to braze a cast-iron object with at least 1/4 inch (0.6 cm) double bevel butt weld 2 inches (5 cm) long.==
 
  
−
==7. Explain the safety precautions and safety equipment normally used in electric welding in relation to eyes, hands, and exposed skin areas. Why should the tank valves never be oiled? ==
+
<!--T:161-->
−
==8. Explain the difference between oxyacetylene and electric arc welding. ==
+
<noinclude></translate></noinclude>
−
==9. Demonstrate ability to select from an electrode guide the proper amperage and electrode for various types and thicknesses of metal. ==
+
{{CloseReq}} <!-- 1 -->
−
==10. Demonstrate ability to weld flat, vertical, horizontal, and overhead on (1/8 inch x 1 inch x 8 inches) (0.3 cm x 2.5 cm x 20.3 cm) mild steel test plates. ==
 
  
−
==Note: An instructor is a must. Welding is a very critical and serious skill to learn and is not a home-type course. Welding essentially takes the place of bolts and rivets, and if not properly done, is most dangerous. Example: A trailer hitch not properly bond­ed, or machinery exposed to the strain of pull or weight, is an invitation to disaster.==
+
{{ansreq|page={{#titleparts:{{PAGENAME}}|2|1}}|num=2}}
−
+
<noinclude><translate><!--T:170-->
−
==Note: ** This requirement demonstrates one's skill in working in darkness, such as in an emergency. All acetylene connection threads are left-handed, while all oxygen connection threads are right-handed. ==
+
</noinclude>
 +
<!-- 2. Identify the following: -->
  
−
==References==
+
<!--T:171-->
−
* [http://www.tpub.com/content/construction/14250/ Steelworker, Volume 1], A U.S. Navy Training Manual.  As an original document produced by the U.S. government, this publication is in the public domain and has a lot of information that should be incorporated into this text.
+
<noinclude></translate></noinclude>
  
−
[[Category:Adventist Youth Honors Answer Book|{{SUBPAGENAME}}]]
+
{{ansreq|page={{#titleparts:{{PAGENAME}}|2|1}}|num=2a}}
 +
<noinclude><translate><!--T:191-->
 +
</noinclude>
 +
<!-- a. Welding hood -->
 +
 
 +
<!--T:192-->
 +
<noinclude></translate></noinclude>
 +
{{CloseReq}} <!-- 2a -->
 +
 
 +
{{ansreq|page={{#titleparts:{{PAGENAME}}|2|1}}|num=2b}}
 +
<noinclude><translate><!--T:193-->
 +
</noinclude>
 +
<!-- b. GMAW welding wire -->
 +
 
 +
<!--T:194-->
 +
<noinclude></translate></noinclude>
 +
{{CloseReq}} <!-- 2b -->
 +
 
 +
{{ansreq|page={{#titleparts:{{PAGENAME}}|2|1}}|num=2c}}
 +
<noinclude><translate><!--T:195-->
 +
</noinclude>
 +
<!-- c. SMAW power supply -->
 +
 
 +
<!--T:196-->
 +
<noinclude></translate></noinclude>
 +
{{CloseReq}} <!-- 2c -->
 +
 
 +
{{ansreq|page={{#titleparts:{{PAGENAME}}|2|1}}|num=2d}}
 +
<noinclude><translate><!--T:197-->
 +
</noinclude>
 +
<!-- d. Welding gas regulator -->
 +
 
 +
<!--T:198-->
 +
<noinclude></translate></noinclude>
 +
{{CloseReq}} <!-- 2d -->
 +
 
 +
{{ansreq|page={{#titleparts:{{PAGENAME}}|2|1}}|num=2e}}
 +
<noinclude><translate><!--T:199-->
 +
</noinclude>
 +
<!-- e. GMAW welding torch -->
 +
 
 +
<!--T:200-->
 +
<noinclude></translate></noinclude>
 +
{{CloseReq}} <!-- 2e -->
 +
 
 +
{{ansreq|page={{#titleparts:{{PAGENAME}}|2|1}}|num=2f}}
 +
<noinclude><translate><!--T:201-->
 +
</noinclude>
 +
<!-- f. 220-volt electrical outlet -->
 +
 
 +
<!--T:202-->
 +
<noinclude></translate></noinclude>
 +
{{CloseReq}} <!-- 2f -->
 +
 
 +
{{ansreq|page={{#titleparts:{{PAGENAME}}|2|1}}|num=2g}}
 +
<noinclude><translate><!--T:203-->
 +
</noinclude>
 +
<!-- g. PAC torch -->
 +
 
 +
<!--T:204-->
 +
<noinclude></translate></noinclude>
 +
{{CloseReq}} <!-- 2g -->
 +
{{CloseReq}} <!-- 2 -->
 +
 
 +
{{ansreq|page={{#titleparts:{{PAGENAME}}|2|1}}|num=3}}
 +
<noinclude><translate><!--T:172-->
 +
</noinclude>
 +
<!-- 3. Explain the following terms: -->
 +
 
 +
<!--T:173-->
 +
<noinclude></translate></noinclude>
 +
 
 +
{{ansreq|page={{#titleparts:{{PAGENAME}}|2|1}}|num=3a}}
 +
<noinclude><translate><!--T:205-->
 +
</noinclude>
 +
<!-- a. Fusion welding -->
 +
 
 +
<!--T:206-->
 +
<noinclude></translate></noinclude>
 +
{{CloseReq}} <!-- 3a -->
 +
 
 +
{{ansreq|page={{#titleparts:{{PAGENAME}}|2|1}}|num=3b}}
 +
<noinclude><translate><!--T:207-->
 +
</noinclude>
 +
<!-- b. Electrode -->
 +
 
 +
<!--T:208-->
 +
<noinclude></translate></noinclude>
 +
{{CloseReq}} <!-- 3b -->
 +
 
 +
{{ansreq|page={{#titleparts:{{PAGENAME}}|2|1}}|num=3c}}
 +
<noinclude><translate><!--T:209-->
 +
</noinclude>
 +
<!-- c. Oxidation -->
 +
 
 +
<!--T:210-->
 +
<noinclude></translate></noinclude>
 +
{{CloseReq}} <!-- 3c -->
 +
 
 +
{{ansreq|page={{#titleparts:{{PAGENAME}}|2|1}}|num=3d}}
 +
<noinclude><translate><!--T:211-->
 +
</noinclude>
 +
<!-- d. Slag -->
 +
 
 +
<!--T:212-->
 +
<noinclude></translate></noinclude>
 +
{{CloseReq}} <!-- 3d -->
 +
 
 +
{{ansreq|page={{#titleparts:{{PAGENAME}}|2|1}}|num=3e}}
 +
<noinclude><translate><!--T:213-->
 +
</noinclude>
 +
<!-- e. Alloy -->
 +
 
 +
<!--T:214-->
 +
<noinclude></translate></noinclude>
 +
{{CloseReq}} <!-- 3e -->
 +
{{CloseReq}} <!-- 3 -->
 +
 
 +
{{ansreq|page={{#titleparts:{{PAGENAME}}|2|1}}|num=4}}
 +
<noinclude><translate><!--T:174-->
 +
</noinclude>
 +
<!-- 4. Select and describe one fusion welding process. -->
 +
 
 +
<!--T:175-->
 +
<noinclude></translate></noinclude>
 +
 
 +
{{ansreq|page={{#titleparts:{{PAGENAME}}|2|1}}|num=4a}}
 +
<noinclude><translate><!--T:215-->
 +
</noinclude>
 +
<!-- a. How is heat generated? -->
 +
 
 +
<!--T:216-->
 +
<noinclude></translate></noinclude>
 +
{{CloseReq}} <!-- 4a -->
 +
 
 +
{{ansreq|page={{#titleparts:{{PAGENAME}}|2|1}}|num=4b}}
 +
<noinclude><translate><!--T:217-->
 +
</noinclude>
 +
<!-- b. Why is filler metal added? -->
 +
 
 +
<!--T:218-->
 +
<noinclude></translate></noinclude>
 +
{{CloseReq}} <!-- 4b -->
 +
 
 +
{{ansreq|page={{#titleparts:{{PAGENAME}}|2|1}}|num=4c}}
 +
<noinclude><translate><!--T:219-->
 +
</noinclude>
 +
<!-- c. Describe how the molten metal is protected from oxidation. -->
 +
 
 +
<!--T:220-->
 +
<noinclude></translate></noinclude>
 +
{{CloseReq}} <!-- 4c -->
 +
{{CloseReq}} <!-- 4 -->
 +
 
 +
{{ansreq|page={{#titleparts:{{PAGENAME}}|2|1}}|num=5}}
 +
<noinclude><translate><!--T:176-->
 +
</noinclude>
 +
<!-- 5. Name at least one thermal and one mechanical cutting process. -->
 +
 
 +
<!--T:177-->
 +
<noinclude></translate></noinclude>
 +
 
 +
{{ansreq|page={{#titleparts:{{PAGENAME}}|2|1}}|num=5a}}
 +
<noinclude><translate><!--T:221-->
 +
</noinclude>
 +
<!-- a. Describe how each one works. -->
 +
 
 +
<!--T:222-->
 +
<noinclude></translate></noinclude>
 +
{{CloseReq}} <!-- 5a -->
 +
 
 +
{{ansreq|page={{#titleparts:{{PAGENAME}}|2|1}}|num=5b}}
 +
<noinclude><translate><!--T:223-->
 +
</noinclude>
 +
<!-- b. Discuss relative advantages and limitations of each. -->
 +
 
 +
<!--T:224-->
 +
<noinclude></translate></noinclude>
 +
{{CloseReq}} <!-- 5b -->
 +
{{CloseReq}} <!-- 5 -->
 +
 
 +
{{ansreq|page={{#titleparts:{{PAGENAME}}|2|1}}|num=6}}
 +
<noinclude><translate><!--T:178-->
 +
</noinclude>
 +
<!-- 6. Demonstrate a knowledge of risks and hazards associated with welding and cutting, and the steps to prevent or reduce them. -->
 +
 
 +
<!--T:179-->
 +
<noinclude></translate></noinclude>
 +
 
 +
{{ansreq|page={{#titleparts:{{PAGENAME}}|2|1}}|num=6a}}
 +
<noinclude><translate><!--T:225-->
 +
</noinclude>
 +
<!-- a. Electric current -->
 +
 
 +
<!--T:226-->
 +
<noinclude></translate></noinclude>
 +
{{CloseReq}} <!-- 6a -->
 +
 
 +
{{ansreq|page={{#titleparts:{{PAGENAME}}|2|1}}|num=6b}}
 +
<noinclude><translate><!--T:227-->
 +
</noinclude>
 +
<!-- b. High temperatures -->
 +
 
 +
<!--T:228-->
 +
<noinclude></translate></noinclude>
 +
{{CloseReq}} <!-- 6b -->
 +
 
 +
{{ansreq|page={{#titleparts:{{PAGENAME}}|2|1}}|num=6c}}
 +
<noinclude><translate><!--T:229-->
 +
</noinclude>
 +
<!-- c. Ultraviolet radiation -->
 +
 
 +
<!--T:230-->
 +
<noinclude></translate></noinclude>
 +
{{CloseReq}} <!-- 6c -->
 +
 
 +
{{ansreq|page={{#titleparts:{{PAGENAME}}|2|1}}|num=6d}}
 +
<noinclude><translate><!--T:231-->
 +
</noinclude>
 +
<!-- d. Toxic fumes -->
 +
 
 +
<!--T:232-->
 +
<noinclude></translate></noinclude>
 +
{{CloseReq}} <!-- 6d -->
 +
 
 +
{{ansreq|page={{#titleparts:{{PAGENAME}}|2|1}}|num=6e}}
 +
<noinclude><translate><!--T:233-->
 +
</noinclude>
 +
<!-- e. Moving machinery/blades -->
 +
 
 +
<!--T:234-->
 +
<noinclude></translate></noinclude>
 +
{{CloseReq}} <!-- 6e -->
 +
 
 +
{{ansreq|page={{#titleparts:{{PAGENAME}}|2|1}}|num=6f}}
 +
<noinclude><translate><!--T:235-->
 +
</noinclude>
 +
<!-- f. High-pressure gases -->
 +
 
 +
<!--T:236-->
 +
<noinclude></translate></noinclude>
 +
{{CloseReq}} <!-- 6f -->
 +
{{CloseReq}} <!-- 6 -->
 +
 
 +
{{ansreq|page={{#titleparts:{{PAGENAME}}|2|1}}|num=7}}
 +
<noinclude><translate><!--T:180-->
 +
</noinclude>
 +
<!-- 7. Describe the safety gear required for various fusion welding and cutting processes. -->
 +
 
 +
<!--T:181-->
 +
<noinclude></translate></noinclude>
 +
 
 +
{{ansreq|page={{#titleparts:{{PAGENAME}}|2|1}}|num=7a}}
 +
<noinclude><translate><!--T:237-->
 +
</noinclude>
 +
<!-- a. Head/eye protection -->
 +
 
 +
<!--T:238-->
 +
<noinclude></translate></noinclude>
 +
{{CloseReq}} <!-- 7a -->
 +
 
 +
{{ansreq|page={{#titleparts:{{PAGENAME}}|2|1}}|num=7b}}
 +
<noinclude><translate><!--T:239-->
 +
</noinclude>
 +
<!-- b. Clothing -->
 +
 
 +
<!--T:240-->
 +
<noinclude></translate></noinclude>
 +
{{CloseReq}} <!-- 7b -->
 +
 
 +
{{ansreq|page={{#titleparts:{{PAGENAME}}|2|1}}|num=7c}}
 +
<noinclude><translate><!--T:241-->
 +
</noinclude>
 +
<!-- c. Gloves -->
 +
 
 +
<!--T:242-->
 +
<noinclude></translate></noinclude>
 +
{{CloseReq}} <!-- 7c -->
 +
 
 +
{{ansreq|page={{#titleparts:{{PAGENAME}}|2|1}}|num=7d}}
 +
<noinclude><translate><!--T:243-->
 +
</noinclude>
 +
<!-- d. Hearing -->
 +
 
 +
<!--T:244-->
 +
<noinclude></translate></noinclude>
 +
{{CloseReq}} <!-- 7d -->
 +
 
 +
{{ansreq|page={{#titleparts:{{PAGENAME}}|2|1}}|num=7e}}
 +
<noinclude><translate><!--T:245-->
 +
</noinclude>
 +
<!-- e. Filtration/ventilation -->
 +
 
 +
<!--T:246-->
 +
<noinclude></translate></noinclude>
 +
{{CloseReq}} <!-- 7e -->
 +
{{CloseReq}} <!-- 7 -->
 +
 
 +
{{ansreq|page={{#titleparts:{{PAGENAME}}|2|1}}|num=8}}
 +
<noinclude><translate><!--T:182-->
 +
</noinclude>
 +
<!-- 8. For either the GMAW or SMAW welding process, demonstrate an ability to use welding guidelines, such as handbook tables, to select the appropriate welding process parameter settings, including proper amperage and electrode type/size for various types and thicknesses of a selected metal. -->
 +
 
 +
<!--T:183-->
 +
<noinclude></translate></noinclude>
 +
{{CloseReq}} <!-- 8 -->
 +
 
 +
{{ansreq|page={{#titleparts:{{PAGENAME}}|2|1}}|num=9}}
 +
<noinclude><translate><!--T:184-->
 +
</noinclude>
 +
<!-- 9. Explain and demonstrate proper equipment setup and consumables selection for at least one welding process. -->
 +
 
 +
<!--T:185-->
 +
<noinclude></translate></noinclude>
 +
{{CloseReq}} <!-- 9 -->
 +
 
 +
{{ansreq|page={{#titleparts:{{PAGENAME}}|2|1}}|num=10}}
 +
<noinclude><translate><!--T:186-->
 +
</noinclude>
 +
<!-- 10. Describe all the components of the equipment to be used and their function. -->
 +
 
 +
<!--T:187-->
 +
<noinclude></translate></noinclude>
 +
{{CloseReq}} <!-- 10 -->
 +
 
 +
{{ansreq|page={{#titleparts:{{PAGENAME}}|2|1}}|num=11}}
 +
<noinclude><translate><!--T:247-->
 +
</noinclude>
 +
<!-- 11. Using the designated processes, perform the following: -->
 +
 
 +
<!--T:248-->
 +
<noinclude></translate></noinclude>
 +
 
 +
{{ansreq|page={{#titleparts:{{PAGENAME}}|2|1}}|num=11a}}
 +
<noinclude><translate><!--T:249-->
 +
</noinclude>
 +
<!-- a. PAC: Make one straight cut at least three inches long in mild steel or aluminum. -->
 +
 
 +
<!--T:250-->
 +
<noinclude></translate></noinclude>
 +
{{CloseReq}} <!-- 11a -->
 +
 
 +
{{ansreq|page={{#titleparts:{{PAGENAME}}|2|1}}|num=11b}}
 +
<noinclude><translate><!--T:251-->
 +
</noinclude>
 +
<!-- b. SMAW: Complete i and ii, or complete iii. -->
 +
 
 +
<!--T:252-->
 +
<noinclude></translate></noinclude>
 +
 
 +
{{ansreq|page={{#titleparts:{{PAGENAME}}|2|1}}|num=11bi}}
 +
<noinclude><translate><!--T:253-->
 +
</noinclude>
 +
<!-- i. Make two bead-on-plate welds at least two inches total length -->
 +
 
 +
<!--T:254-->
 +
<noinclude></translate></noinclude>
 +
{{CloseReq}} <!-- 11bi -->
 +
 
 +
{{ansreq|page={{#titleparts:{{PAGENAME}}|2|1}}|num=11bii}}
 +
<noinclude><translate><!--T:255-->
 +
</noinclude>
 +
<!-- ii. Make one square-groove weld in the flat position -->
 +
 
 +
<!--T:256-->
 +
<noinclude></translate></noinclude>
 +
{{CloseReq}} <!-- 11bii -->
 +
 
 +
{{ansreq|page={{#titleparts:{{PAGENAME}}|2|1}}|num=11biii}}
 +
<noinclude><translate><!--T:257-->
 +
</noinclude>
 +
<!-- iii. Make one corner weld in the flat position -->
 +
 
 +
<!--T:258-->
 +
<noinclude></translate></noinclude>
 +
{{CloseReq}} <!-- 11biii -->
 +
{{CloseReq}} <!-- 11b -->
 +
 
 +
{{ansreq|page={{#titleparts:{{PAGENAME}}|2|1}}|num=11c}}
 +
<noinclude><translate><!--T:259-->
 +
</noinclude>
 +
<!-- c. GMAW: Complete i and ii, or complete iii. -->
 +
 
 +
<!--T:260-->
 +
<noinclude></translate></noinclude>
 +
 
 +
{{ansreq|page={{#titleparts:{{PAGENAME}}|2|1}}|num=11ci}}
 +
<noinclude><translate><!--T:261-->
 +
</noinclude>
 +
<!-- i. Make two bead-on-plate welds at least two inches total length -->
 +
 
 +
<!--T:262-->
 +
<noinclude></translate></noinclude>
 +
{{CloseReq}} <!-- 11ci -->
 +
 
 +
{{ansreq|page={{#titleparts:{{PAGENAME}}|2|1}}|num=11cii}}
 +
<noinclude><translate><!--T:263-->
 +
</noinclude>
 +
<!-- ii. Make one square-groove weld in the flat position -->
 +
 
 +
<!--T:264-->
 +
<noinclude></translate></noinclude>
 +
{{CloseReq}} <!-- 11cii -->
 +
 
 +
{{ansreq|page={{#titleparts:{{PAGENAME}}|2|1}}|num=11ciii}}
 +
<noinclude><translate><!--T:265-->
 +
</noinclude>
 +
<!-- iii. Make one lap weld in the flat position -->
 +
 
 +
<!--T:266-->
 +
<noinclude></translate></noinclude>
 +
{{CloseReq}} <!-- 11ciii -->
 +
{{CloseReq}} <!-- 11c -->
 +
{{CloseReq}} <!-- 11 -->
 +
 
 +
{{ansreq|page={{#titleparts:{{PAGENAME}}|2|1}}|num=Note|dispreq={{Localize|Note}}}}
 +
<noinclude><translate><!--T:188-->
 +
</noinclude>
 +
<!-- Note: * Must pass a knowledge exam upon completion. ^ These are minimum requirements; additional welding is encouraged -->
 +
 
 +
<!--T:189-->
 +
<noinclude></translate></noinclude>
 +
{{CloseReq}} <!-- Note -->
 +
 
 +
<noinclude><translate></noinclude>
 +
==References== <!--T:53-->
 +
<noinclude></translate></noinclude>
 +
 
 +
[[Category:AY Honors/noindex{{GetLangSuffix}}|{{SUBPAGENAME}}]]
 +
[[Category:Instructor Required{{GetLangSuffix}}|{{SUBPAGENAME}}]]
 +
 
 +
{{CloseHonorPage}}

Latest revision as of 14:36, 21 March 2023

Other languages:
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Welding

Skill Level

3

Year

1978

Version

15.11.2024

Approval authority

North American Division

Welding (NAD) AY Honor.png
Welding
Vocational
Skill Level
123
Approval authority
North American Division
Year of Introduction
1978
See also
Technician Master Award



Qualified welding instructor required.

The Welding Honor is perhaps of all the AY honors, the one with the greatest potential to cause injury. If done wrong you can also create unsafe equipment (see requirement note at end) Do not attempt to teach yourself how to weld. An experienced instructor is absolutely required for this honor.


1

Successfully complete a minimum of three hours of classroom instruction.*




2

Identify the following:



2a

Welding hood




2b

GMAW welding wire




2c

SMAW power supply




2d

Welding gas regulator




2e

GMAW welding torch




2f

220-volt electrical outlet




2g

PAC torch





3

Explain the following terms:



3a

Fusion welding




3b

Electrode




3c

Oxidation




3d

Slag




3e

Alloy





4

Select and describe one fusion welding process.



4a

How is heat generated?




4b

Why is filler metal added?




4c

Describe how the molten metal is protected from oxidation.





5

Name at least one thermal and one mechanical cutting process.



5a

Describe how each one works.




5b

Discuss relative advantages and limitations of each.





6

Demonstrate a knowledge of risks and hazards associated with welding and cutting, and the steps to prevent or reduce them.



6a

Electric current




6b

High temperatures




6c

Ultraviolet radiation




6d

Toxic fumes




6e

Moving machinery/blades




6f

High-pressure gases





7

Describe the safety gear required for various fusion welding and cutting processes.



7a

Head/eye protection




7b

Clothing




7c

Gloves




7d

Hearing




7e

Filtration/ventilation





8

For either the GMAW or SMAW welding process, demonstrate an ability to use welding guidelines, such as handbook tables, to select the appropriate welding process parameter settings, including proper amperage and electrode type/size for various types and thicknesses of a selected metal.




9

Explain and demonstrate proper equipment setup and consumables selection for at least one welding process.




10

Describe all the components of the equipment to be used and their function.




11

Using the designated processes, perform the following:



11a

PAC: Make one straight cut at least three inches long in mild steel or aluminum.




11b

SMAW: Complete i and ii, or complete iii.



11bi

Make two bead-on-plate welds at least two inches total length




11bii

Make one square-groove weld in the flat position




11biii

Make one corner weld in the flat position





11c

GMAW: Complete i and ii, or complete iii.



11ci

Make two bead-on-plate welds at least two inches total length




11cii

Make one square-groove weld in the flat position




11ciii

Make one lap weld in the flat position






Note

* Must pass a knowledge exam upon completion.
^ These are minimum requirements; additional welding is encouraged




References

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